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Aspiring Materials

Aspiring Materials

Shrinking Industry’s Carbon Footprint

Aspiring Materials is a cleantech company based in Ōtautahi Christchurch. They’ve developed a world-first process that can rapidly and efficiently capture carbon dioxide emissions using magnesium, found in common rocks called olivine. ChristchurchNZ sat down with founder Christopher Oze, CEO Mark Chadderton and Lead Chemical Process Engineer Megan Danczyk to discuss its practical applications and the company’s vision of a regenerative economy.

Can you explain what Aspiring Materials does and how its technology helps reduce carbon emissions?

Mark: We transform a rock called olivine into valuable materials like silica, iron oxide, nickel, cobalt, and magnesium hydroxide. Using a sustainable process, we break down and ‘digest’ the rock to produce our products. At the end of the process, we regenerate what’s left and this creates a closed-loop waste free system. All it requires is rock, water, and clean power.

As well as the minerals and materials our process produces, we also generate hydrogen and oxygen, which can be used as clean fuel. The one thing we don’t generate is CO2 emissions.

Megan: Our minerals and materials help decarbonise industries in a range of ways. For example, our silica can replace traditional products like Portland cement and our magnesium enables effective and safe CO2 capture from the air or industrial emissions. In all, for every one tonne of rock we process, we produce products that can reduce up to 1.6 tonnes of CO2 emissions.

Christopher: Essentially, we're providing the basic materials the world – and Christchurch – needs, but without the CO2 emissions. This means life goes on as usual, but now with a much smaller carbon footprint. It’s about maintaining the same lifestyle while reducing emissions, and that’s the change we’re aiming for both locally and globally.

Could you elaborate on the materials you're creating to help industries transition away from fossil fuels?

Christopher: One example is a reactive silica that can replace 15% to 30% of Portland cement. This substitution significantly reduces the emissions associated with cement production. We also make nickel-cobalt-manganese hydroxide targeted at electric vehicle batteries, with zero CO2 emissions. Traditional production methods release up to 40 tonnes of CO2 per tonne of product, but our process eliminates this.

Megan: Magnesium hydroxide and oxide make up 50% of our production. By replacing traditional magnesium production, which emits 2-4 tonnes of CO2 per tonne, our process eliminates emissions. With 50,000 tonnes used annually in New Zealand, our method could decarbonise multiple industries.

Aspiring Materials Chris Oze Cropped

Essentially, we're providing the basic materials the world – and Christchurch – needs, but without the CO2 emissions. This means life goes on as usual, but now with a much smaller carbon footprint."

Christopher Oze - Founder, Aspiring Materials

How did this approach come about?

Mark: The origins of our technology trace back to research done about 12 years ago at the University of Canterbury. A team there was focused on creating building materials for Mars. Since you can’t bring materials from Earth to Mars, the challenge was to figure out how to use local resources (including rocks and sunlight) to produce what was needed for construction. They developed a process to regenerate acids and bases, allowing them to continuously create building materials.

The team soon realised that one of the products they were producing, magnesium hydroxide, had significant potential here on Earth. This led to a shift in focus – from building on Mars to tackling climate change on Earth.

Are you working with industries in Christchurch?

Mark: We’re collaborating with the red zone redevelopment team to explore how our products, like silica and magnesium carbonate, can be used in building materials to decarbonise construction. We've also demonstrated how we can integrate our process into the cement manufacturing process to produce near-zero concrete by eliminating emissions in their production. Added to that, we can improve water treatment processes with magnesium hydroxide sourced locally, reducing the need for high-emission imports.

So, this is approach is good for the environment and economic growth?

Mark: As we grow, we'll see more high-quality jobs across various sectors and explore new industries to diversify New Zealand's economy. Currently, no one in New Zealand produces mixed hydroxide for the battery sector or magnesium hydroxide to replace harmful imports used in industries like dairy. Developing these industries locally presents significant opportunities to reduce imports, boost exports, and strengthen the economy while creating a sustainable future.

Megan: Being more sustainable actually opens up more opportunities for growth, which is a mindset shift we need to embrace.

Aspiring Materials olivine processing pilot plant in Bromley

 

What makes Christchurch an ideal location for Aspiring Materials, and what strengths here do you leverage?

Christopher: From a business perspective, Christchurch is a perfect location. It’s centrally located for sourcing the materials we need and for accessing the skilled people who help fabricate our equipment. Plus, the proximity to the airport is incredibly helpful. We can easily bring in people from around the world to see our technology, which is a huge benefit.

Mark: We’ve built a strong relationship with the University of Canterbury’s Chemical Engineering Department, which creates an exceptional talent pool and has been invaluable for resources as we develop our technology. There’s an ecosystem here that brings startups together regularly, where we can share ideas and challenges. It creates a collaborative environment, which is something unique to Christchurch.

The regulatory environment here has also been key. In many places, navigating permits and regulations can be a challenge, but here we’ve had productive and practical conversations with the Council, which has made a huge difference in getting our pilot production up and running.

I grew up in Christchurch, and back then, there wasn’t really a startup culture. However, it’s clear that things have changed. It’s exciting to see the entrepreneurial spirit really taking off in the city. Christchurch is becoming the place to be, and It’s becoming easier to attract more and more talent here.

Megan: There's also a growing community of people who care about sustainability. It's a really easy city for biking and there's a strong connection between people and nature, whether it's the Port Hills, the sea or beyond. I think that really helps to build the kind of culture in the workplace we need for a company like ours.

Aspiring Materials Megan Danczyk

Being more sustainable actually opens up more opportunities for growth, which is a mindset shift we need to embrace."

Megan Danczyk - Lead Chemical Process Engineer, Aspiring Materials

In 2024 Aspiring Materials was named on Cleantech Group’s APAC Cleantech 25. How significant is that kind of recognition for the company?

Christopher: Recognition is crucial for startups like ours. It helps raise awareness of the importance of what we do and can connect us with investors who support our mission. Being recognised by organisations like Cleantech shows that our technology isn’t just a gimmick – it's real engineering solving a pressing problem.

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